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Air Support | airsupport-mro.com | France
D2P CASE 155

How Air Support Expanded Engine MRO Capacity During the Aviation Crisis

When aviation demand collapsed, Air Support avoided broad retrenchment. It retained its technical team, continued investing in LEAP engine maintenance, dedicated test benches and digital workflows, and used an LBO and bank financing to expand facilities and capacity. Revenue rose from about €26 million in 2020 to about €61.5 million for the fiscal year ending in March 2025.
BEFORE2020 revenue about 2,600万 euros, 120 employees
AFTERBy March 2025, revenue about 6,150万 euros
OUTCOMESuccess
MODELInternational Independent Aircraft Engine and Component MRO

Full Story

Background & Opportunity

Air Support is a French independent maintenance, repair and overhaul provider serving engine manufacturers, airlines, aircraft manufacturers and major maintenance centers. Its principal revenue comes from repairing aircraft engines and onboard components, while it also provides on-site technical support for customers’ cabin equipment. The business is highly international: approximately 65% of revenue came from exports in 2020, and its 2025 CSR report said the company served more than 200 customers across 40 countries. For a B2B maintenance provider of this kind, customers are not simply buying repair labor. They also depend on airworthiness certifications, dedicated test benches, technical repair expertise, turnaround time and reliable on-time delivery. These capabilities require equipment, processes, experienced people and accumulated organizational knowledge, so they cannot be created immediately after demand appears. The COVID-19 pandemic caused demand across the aviation supply chain to collapse in 2020. Air Support generated about €26 million in revenue that year and employed 120 people. In the fiscal year ending in March 2022, revenue was €22 million and headcount was approximately 150, demonstrating the real operating pressure created by the industry downturn. At the same time, a new maintenance cycle was emerging as next-generation LEAP engines gradually moved toward aftermarket service requirements. Air Support still needed to expand its existing test equipment, facility space and relevant maintenance capabilities. Certification and the development of skilled technicians both require long lead times. If the company had stopped investing or made extensive layoffs in response to the short-term downturn, it might have lacked the equipment, expertise and people required to accept orders when aviation maintenance demand recovered. The downturn therefore also created a window in which Air Support could prepare for its next growth phase before demand returned. A project announced under the French recovery plan in 2021 included new test benches, LEAP-related capabilities and the digitalization of maintenance workflows. Total investment in the technical and digital projects was approximately €1.75 million, with an expected grant of about €1 million. Air Support subsequently completed an LBO in 2022. After the transaction, Sabine Tertre held close to 70%, while iXO and BNP Paribas Développement each held approximately 15%. The company also obtained bank financing, adding capital support for further investment in equipment and space. The external market was also changing. Recovering global air traffic, the scale of the narrow-body aircraft fleet and rising engine maintenance requirements all expanded the opportunity available to MRO providers. Air Support was therefore not facing a simple choice between growth and contraction. It had to balance short-term demand and cash pressure against the need to build long-term capabilities. Broad retrenchment could have reduced spending during the downturn, but it also risked losing an established technical team and accumulated repair knowledge. Continued investment, by contrast, exposed the company to uncertainty over the speed of demand recovery, equipment utilization and the timing of facility expansion. Management ultimately defined the opportunity as using the industry downturn to preserve core capabilities and prepare next-generation engine maintenance, testing and digital processes before the market recovered. The subsequent increases in revenue and annual repair volume are consistent with that capability strategy. They do not, however, prove that every part of the growth resulted from a single decision. Management’s statement that continued investment brought important contracts represents the company’s own attribution, while market recovery and broader growth in MRO demand were also material drivers.

Original Problem / Model

The original model relied on certifications, test benches, technical staff and delivery performance to serve international customers. The pandemic sharply reduced demand while LEAP maintenance capabilities, testing equipment and facility space still needed development. Suspending investment or laying off large numbers of employees could have left Air Support without sufficient people, knowledge or capacity when demand recovered.

Turning Point

The turning point came when management declined to retrench broadly during the crisis. The French recovery plan supported testing and digitalization projects in 2021, while the 2022 LBO and accompanying bank financing supplied capital for the next phase of equipment and facility expansion.

Core Decision

Air Support decided to retain its core technical team, continue developing LEAP and other engine-component repair capabilities, install dedicated test benches and digitalize maintenance workflows. It also directed new capital toward production space and capacity expansion.

Execution / Model / Acquisition Changes

Air Support implemented approximately €1.75 million in technical and digital projects. In 2024, it launched an expansion of about €4.5 million, adding a 1,800-square-meter positive-energy building and refurbishing approximately 1,000 square meters of existing space. Its business model remained international independent B2B MRO, differentiated through turnaround time and on-time delivery.

Measurable Results

Revenue rose from about €26 million in 2020 to approximately €47 million for the fiscal year ending in March 2024, then to about €61.5 million for the year ending in March 2025. In 2025, Air Support had about 200 employees, repaired approximately 10,000 items annually, achieved a 20-day turnaround time and delivered 99% on time. A later announcement reported revenue above €96 million.

Lessons

The case suggests that companies in industries with long certification, specialized-equipment and talent-development cycles can prepare for recovering demand by retaining organizational knowledge and building capabilities during a downturn. However, recovering air traffic and rising MRO demand also supported growth, so the results cannot be attributed entirely to countercyclical investment.

Management said continued investment and team retention during the pandemic brought important contracts.

Deep Analysis

B best matches Air Support’s actual choice. Engine MRO requires certifications, dedicated test benches, skilled technicians and accumulated organizational knowledge. Broad retrenchment during the downturn could therefore have left the company unable to accept orders when demand recovered. Air Support retained its team and invested in LEAP capabilities, digital workflows and production space. Revenue, headcount and annual repair volume subsequently increased. However, the causal relationship described by management has not been independently tested, and recovering air traffic and rising MRO demand were also important growth drivers.

Turning Point

Rather than retrenching across the board during the aviation crisis, management continued developing test benches, digital workflows and LEAP maintenance capabilities while seeking to retain the existing team. Support from the French recovery plan in 2021, followed by an LBO and bank financing in 2022, provided additional funding for equipment and facility expansion.

Before vs After

Before
In 2020, revenue was about €26 million and Air Support had 120 employees. Pandemic disruption reduced demand while its test equipment, production space and next-generation engine MRO capabilities still required development.
After
By March 2025, revenue was about €61.5 million and headcount about 200; a later investor announcement reported revenue above €96 million and approximately 250 employees.

GoGoUp Five Powers

Discover4/5
★★★★☆
Analyze4/5
★★★★☆
Execute5/5
★★★★★
Decide5/5
★★★★★
Create4/5
★★★★☆

Discover4/5

4 points: Air Support identified the approaching LEAP maintenance cycle, equipment and space constraints, and the long lead time required to develop skilled technical talent beneath the temporary aviation downturn.

Analyze4/5

4 points: The company considered capability accumulation, demand recovery and external market conditions, although the causal relationship between investment and growth rests mainly on management’s own account.

Execute5/5

5 points: Air Support advanced test benches, maintenance digitalization, LEAP capabilities and facility expansion, using government support, equity capital and bank financing to implement the projects.

Decide5/5

5 points: Instead of broadly retrenching during the industry downturn, management explicitly chose to retain its technical team and concentrate capital on long-term maintenance capabilities.

Create4/5

4 points: Air Support strengthened next-generation engine maintenance, testing and digital workflows while differentiating its service through shorter turnaround times and high on-time delivery.

In industries with long certification, equipment and talent-development cycles, retaining core knowledge and building capacity during a downturn can prepare a company to accept orders quickly when demand returns.
Evidence / Sources
Sources from Air Support, La Lettre M, Le Journal des Entreprises, Pappers and iXO support the investment, revenue, staffing and operating figures. GoGoUp’s Five Powers scores are provided solely for educational analysis.